Smart Technology – Leading Food Processing Applications Toward Industry 4.0 Manufacturing

In the food processing industry, automated production line equipment can significantly increase productivity, reduce production losses, lower manpower requirements, enhance product safety, and improve working environments. By integrating the Internet of Things (IoT) with Artificial Intelligence (AI), enterprises can more comprehensively grasp production dynamics, reduce downtime risks, achieve real-time data detection and optimization, and enhance production and monitoring efficiency. These smart innovations are transforming the traditional manufacturing environment and ushering in a new era for food processing.

How to Enhance Control Over the Production Line and Optimize Equipment Usage?

Tsung Hsing Industrial's Smart Production Management and Monitoring System is developed specifically for customers who purchase our equipment. For management, this system provides detailed data on the input-output ratio, loss ratio, and environmental safety, helping businesses achieve an optimal balance between economic benefits and safety. Production units can utilize the system to monitor real-time production views, oil temperature, conveyor speed control, food recipe records, and periodic weighing, ensuring the accuracy and consistency of each production process.

Establishing a routine for regular maintenance can significantly extend the lifespan of machinery. Maintenance technicians can use the simplified data charts provided by the system to read the current health status of the machine, including maintenance reminders, cleaning notifications, spare parts information, equipment fault alerts, maintenance records, and oil tank level monitoring. This prevents unexpected downtime, reducing the costs and financial losses associated with shutdowns. With mobile devices, the status of food machinery production can be monitored anytime, anywhere, ensuring stable equipment operation. Through big data analysis, design changes can be proposed for components with abnormally high maintenance frequencies, improving operational modes and optimizing the production environment, thus optimizing equipment use and effectively enhancing the productivity of food processing plants.

Warehouse material inventory can also be managed through the system, handling raw material procurement, issuance, product storage, product dispatch, and inventory adjustments, achieving efficient and transparent warehouse operations. Using data records avoids miscommunication, providing accurate production values and equipment parameters, aiding enterprise managers in decision-making. Through Tsung Hsing's exclusive SPMS smart production management monitoring system, effective control over "machine health," "downtime prevention," "real-time production status," "simplified inventory ERP management," and "historical data" allows enterprises to comprehensively "increase production efficiency," "reduce production costs," "minimize resource waste," and ensure product quality and safety, laying a solid foundation for moving towards Industry 4.0 smart factories.